Multi-effect distilled water machine for preparations

The multi-effect distilled water still is a key equipment in the pharmaceutical industry used for producing high-quality distilled water.

Principle

- It utilizes the principle of multi-effect evaporation. Generally, there are multiple evaporators connected in series. Starting from the first effect, incoming raw water is heated and evaporated by external steam, and the generated steam then enters the second-effect evaporator as heating steam, causing the raw water in the second effect to evaporate again. This process continues sequentially through each effect, with each effect repeating the evaporation-condensation step. In this way, the heating source for each subsequent effect comes from the steam generated by the previous effect, making full use of thermal energy and transforming the raw water into high-purity distilled water after multiple evaporation and condensation cycles.

Structural Components

- Evaporator: This is the core component, consisting of multiple evaporators, such as triple-effect, quadruple-effect, etc. Evaporators are typically made of stainless steel materials, offering excellent corrosion resistance and thermal conductivity. Inside the evaporator, there are heating chambers and evaporation chambers to ensure efficient water evaporation.
- Condenser: Used to condense the steam generated in the final effect into liquid water. It comes in various structural forms, such as shell-and-tube condensers and plate condensers, where a cooling medium (e.g., cooling water) removes heat from the steam, causing it to liquefy.
- Preheater: Before the raw water enters the evaporator, it is preheated using waste heat generated by the system through the preheater, improving energy utilization efficiency.

Advantages

- Energy-efficient and highly efficient: Due to the multi-effect evaporation design, it significantly saves energy compared to single-effect distilled water stills. For example, the steam utilization rate of a double-effect distilled water still is nearly twice that of a single-effect still.
- Excellent water quality: It effectively removes impurities, microorganisms, and endotoxins from water. The distilled water produced meets the stringent requirements of pharmaceutical preparations, such as extremely low conductivity and endotoxin content, which are critical for producing water for injection.

Application Scenarios

- In the production of sterile preparations, such as injections and eye drops, in pharmaceutical companies, it provides high-quality distilled water as a solvent or diluent. It is also used for cleaning pharmaceutical equipment to ensure high-purity cleaning water, preventing the introduction of impurities during the cleaning process that could affect drug quality.